Air-filter-to-crankcase-breather-chamber hose Disconnect. Crankcase breather chamber Starter motor lead Disconnect. Negative battery lead Disconnect. Crankcase breather chamber bracket Starter motor For installation, reverse the removal procedure. Starter motor gear Disconnect. O-ring Front bracket Disconnect. Shims Disconnect. Measure the armature assembly resistances with the pocket tester. Pocket tester 2. Oil seal holder Oil seal Bearing retainer Bearing For installation, reverse the removal procedure.
Contaminants Clean with engine oil. Check: faces and crankcase mating surfaces. Thoroughly wash the crankcase halves in a mild solvent.
Balancer Crankshaft For installation, reverse the removal procedure. Remove: shaft, bearing or both. Check: pressure. Apply compressed air to the rear of the radi- ator. Damage Repair or replace. Radiator cap tester Radiator tester adapter b.
Apply kPa 1. Coolant temperature sensor coupler Hose clamp Radiator inlet hose Disconnect. Thermostat cover O-ring Thermostat Coolant temperature sensor Copper washer For installation, reverse the removal procedure. Replace the sen- sor if it is dropped or subjected to a strong impact. Make sure the rubber damper and rubber damper holder are flush with the impeller. Fuel tank panels right and left Fuel pump coupler Disconnect.
Fuel sender coupler Disconnect. Fuel tank overflow hose Disconnect. Extract the fuel in the fuel tank through the fuel tank cap with a pump. Throttle body joint clamp Throttle body joint For installation, reverse the removal procedure.
For assembly, reverse the disassembly procedure. Fill the fuel tank. Put the end of the fuel hose into an open NOTE: container. Measure the maximum throttle position sen- sor resistance. Out of specification Replace the throttle position sensor. After adjusting the throttle position sensor angle, tighten the throttle position sensor Check mainly that the resistance changes screws.
Ordinarily, the air cut-off valve haust gases by injecting fresh air secondary opens to allow the air to flow during idle and air into the exhaust port, reducing the emission Air filter case 2. Reed valve 3. Air cut-off valve 4. Exhaust port Air induction system solenoid coupler Disconnect. Fuel injection system relay Catalytic converter 2. Engine trouble warning light Air filter case 3. Battery Intake air temperature sensor 4. Air induction system solenoid Fuel hose 5. Crankshaft position sensor 3.
Neutral switch 4. Main switch 7. Battery 8. Main fuse Ignition coil Spark plug Fuel injector Intake air temperature sensor Vehicle system Power supply to the fuel power supply injection system relay is not — monitor voltage normal. When malfunction this malfunction is detected, — The engine trouble warning light comes on. The engine trouble warning light does not come on. Upright: 0. Check and service the items or components that are the probable cause of the malfunction fol- lowing the order given.
Symptom Open or short circuit is detected from the intake air pressure sensor. Used diagnostic code No. Symptom Intake air pressure sensor hose is disconnected or clogged.
Reinstated by start- pinched intake air pressure sensor ing the engine and Symptom The throttle position sensor is detected stuck. Symptom Open or short circuit is detected from the intake air temperature sensor. Symptom The motorcycle has overturned. Raise the motorcycle upright.
Reinstated by set- ting the main switch Lean angle cut-off switch installa- Check the switch for looseness or pinching. Symptom A. No normal signals are received from the speed sensor. Open or short circuit is detected in the neutral switch.
Symptom The ECU is unable to monitor the battery voltage. Code No. Starting circuit cut-off relay ECU Sidestand switch Engine stop switch Seats 2. Side panels left and right 3. Fuel tank 4. Battery cover 1. Check the fuses. Main and ignition Replace the fuse s. Check the main switch. Check the engine stop switch. Check the neutral switch. Main fuse 9. Starter relay Relay unit Start switch Clutch switch Battery 2.
Main fuse 3. Main switch 4. Ignition fuse 5. Engine stop switch 6. Check the sidestand switch. Main Replace the fuse s. High beam indicator light Headlight relay Dimmer switch Pass switch Headlight Auxiliary light Parking lighting fuse Headlight fuse Check the high beam indicator light LED. Check the meter light LED. Coolant temperature sensor Speed sensor Neutral indicator light Multi-function meter Fuel level warning light Turn signal indicator light Check the entire signaling system wiring.
The circuit is OK. Check the front brake light switch. The speedometer fails to operate. Check the speed sensor. Radiator fan motor Radiator fan motor relay Ignition fuse Radiator fan motor fuse Main, radiator fan motor and ignition. Multi-function meter unit Immobilizer system indicator light Backup fuse immobilizer unit, multi-function meter unit Anti-theft alarm optional Immobilizer unit LED off b.
Standby mode on c. LED on f. Standby mode off Standard key registration: Standard key registration is required when a standard key is lost and needs to be replaced, or when the code re-registering key is re-registered after the immobilizer unit or ECU are replaced. First standard key b. Second standard key c. LED on i. Registration mode d. LED off A. Registration of the second standard key is e.
Less than 5. Radio wave 1. Keep magnets, UNIT transmitted between interference caused Unidentified code Noise interference 1. Check the wire is received. Starter relay 2. Fuel pump 5. On July 1, , this production was spun off into an independent company, called the Yamaha Motor Company Limited, and its president was Genichi Kawakami, who also continued to lead Nippon Gakki.
In , a subsidiary of Yamaha International Corporation was established, which began selling Yamaha products in the United States. In , the company began producing snowmobiles, in - golf cars, in - snow-removing equipment.
In , a subsidiary of Siam Yamaha Co. In , the headquarters was moved to Iwata. In , the first Yamaha arc welding robot was introduced. By the end of the s, having mastered the US motorcycle market, the Yamaha Motor Company ranked second in the world for their production. In , the company made an attempt to oust Honda from the first place, having begun mass production of new models.
Competitors answered in the same way, and Harley Davidson managed to impose restrictive tariffs on imports of Japanese motorcycles in the USA. Since , Yamaha Motor began operations in India. There are two factories in India. In , the Yamaha Motor Company began a partnership with the Italian motorcycle manufacturer Minarelli, in the company became part of the Yamaha Motor. In , Yamaha and the Italian sports car brand Abarth entered into a partnership agreement for the 2 seasons of the MotoGP World Championship and DanielCharron Tuesday, 12 October Hello, I need a shopmanualfor a yamaha XT Can you help me tofind it.
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